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The numerical solution of flow and temperature fields in and around a hot metal component being immersed into a cooling fluid offers powerful insights into investigating industrial quenching processes. The calculation requires a simultaneous solution of the Navier Stokes and the according energy equation. Difficulties arise at the boundaries where high heat transfer rates are forced from the solid surface to the fluid due to high metal temperatures. Heat transfer rates are determined based on the similarity theory, but reliable heat transfer equations valid for the high temperature typical of quenching processes are rare. This paper presents a two-fluid VOF (volume-of-fluid method) approach, giving an insight into the transient heat transfer and its oscillations. Unlike our previous publications, this paper uses the lumped heat conduction model to obtain the heat transfer coefficient in the film boiling heat transfer mode. Its application leads to an estimation of an average heat transfer coefficient. Furthermore, the unsteady distribution of the heat transfer coefficient values, shown in our previous paper, is now supplemented with the corresponding flow behavior obtained using the numerical simulation. In our approach, the vapor bubble formation during the film boiling phase is tracked directly (DNS of interface motion, not turbulence), and the unsteady heat transfer coefficient distribution is obeyed.
heat transfer coefficient; film boiling; two-fluid VOF; immersion quenching; bubble evolution; basic principles approach
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